Manufacturing Capabilities
We provide a wide range of manufacturing services in our turnkey shop. Our capabilities range from individual circuit assemblies to complete system assemblies. We have the equipment and capabilities to perform environmental and performance testing on all finished products in our own facility.
Project Management
Applied Integration Corporation coordinates and links aspects of the manufacturing information requirements, from quoting through scheduling, procedures, accounting and inventory. This ensures flawless project and capacity management regardless of size, complexity or dynamic schedule changes. The management information system the is used by Applied Integration Corporation provides Quality On Line Reporting and lot traceability to our customers.
Quality Control
Applied Integration Corporation utilizes a Quality Assurance program combining operator responsibility with state-of-the-art quality control tools, to include:
Component Verification and Receiving Inspection Systems
A bill of material design review is provided prior to loading information into our integrated planning system. During prototyping and production, material flow of raw materials, electrical components and hardware are monitored through a Quality Inspection Plan developed by our component engineering team. This component validation process ensures an interrupted supply chain for your products.
Process Control
We employ extensive types of control in our process lines. A visual inspection is specified a crucial points within the manufacturing process. Manufacturing equipment is subject to regular maintenance and calibration. Manufacturing supplies and materials such as solders, Flux, and cleaning material are checked for quality.
Assembly Test and Verification
Complete electrical and mechanical and environmental testing is available in assuring the highest quality product to our customer.
Extensive Quality Control Processes
Our end of the line quality control processes include a separate and independent product specific Quality Assurance audit, Certificate of Compliance capability as required, and Quality Engineering disposition with customer concurrence in the event an off-spec or product waiver is practical. To further monitor and appraise product performance we provide supplier on-site engineering reps.
Documentation
Rev level control and rejected material controls meet ISO requirements, We have the ability to lot control materials. Written documentation specifying fabrication procedures and inspection criteria. Inspection records are maintained as specified by the customer
Automated Assembly
Our automated circuit board manufacturing equipment supports precision surface-mount assembly 0402 discrete packages, 15 mil-pitch parts, and BGAs. With our 1200 square feet of manufacturing floor and 800 square feet of warehouse, we are able to provide circuit board manufacturing for a broad array of customers and applications.